Hydrometallurgical processing plant

Industries — Mining

Nickel & Cobalt

Nickel and cobalt are frequently co-produced — from laterite ores through HPAL, or as by-products of copper refining. Both routes are acid-intensive, and sulphur and sulphuric acid sit at the heart of the consumables bill.

The HPAL Laterite Route

Laterite ore is fed into a pressure acid leach autoclave operating at roughly 250 °C and 40 bar, dissolving nickel and cobalt into sulphate solution while iron and aluminium are rejected in neutralisation. A mixed sulphide precipitate (MSP) is produced, then split into separate nickel and cobalt product streams for downstream refining.

Sulphur and sulphuric acid dominate the consumables bill. Both sit squarely within Olfa's existing bulk inputs capability.

Nickel and cobalt HPAL laterite flow: ore is leached in an autoclave, the solution is neutralised, mixed nickel-cobalt sulphide is precipitated, and the two metals are separated. Reagents including sulphuric acid, limestone, magnesium oxide and sodium hydrosulphide are labelled.

What Olfa Supplies

Acid plant & leach

Elemental sulphur (prill, slate or molten) for captive acid plants.

Merchant sulphuric acid when the plant is short.

Vanadium pentoxide catalyst for acid plant converters.

Neutralisation

Limestone (ground or crushed), quicklime, magnesium oxide, soda ash for pH staging.

Precipitation & refining

Sodium hydrosulphide (NaHS), sodium sulphide, caustic soda, hydrogen peroxide for cobalt purification steps.

A Partnership at Any Scale

Whether you're commissioning a new operation or strengthening an existing supply chain, Olfa works as an integral partner from first enquiry through long-term supply. We add value through superior sourcing, reliable logistics and full compliance documentation — scaled to your stage, your volumes, and your operational priorities.

Nickel or Cobalt Sourcing? Let's Talk.

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